Valve Insertion Services

Valve insertion services for water mains (2”–24”) that create permanent control points on live systems without requiring shutdowns.

Pipe Sizes: 2" – 24"

Add Permanent Control Points Without Shutting Down the System

Water Services Group provides professional valve insertion services that allow utilities to install new, fully functional valves on active, pressurized water mains, without shutting down service to surrounding areas.

Valve insertion is an effective solution when systems lack adequate isolation, existing valves are failing, or shutdowns are not feasible due to customer impact or operational constraints.

What does this service consist of?

Valve insertion is a method of installing a new permanent valve on an in-service water main. Using a sleeve, hot tap, and valve body installation, a functioning gate valve is created that allows utilities to control flow without interrupting service during installation.

This approach is commonly used to improve system reliability, reduce future outage zones, and support long-term infrastructure planning.

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Why professionals choose Water Services Group

Water Services Group specializes in utility-focused valve insertion projects where planning, coordination, and system reliability are critical. We work closely with municipal teams and contractors to identify where new control points will have the greatest operational impact, helping reduce outage zones, improve system resilience, and support long-term infrastructure goals. Our experience working on live water mains allows projects to move forward efficiently while minimizing disruption to customers and operations.

When is it time to consider?

Municipal utilities and water system operators often use valve insertion when:

  • Existing valves are missing, damaged, or inoperable
  • Large areas must be shut down for minor repairs
  • System segmentation needs improvement
  • Infrastructure upgrades require better flow control
  • Customer impact makes shutdowns impractical

Valve insertion allows utilities to add control where it didn’t previously exist, strengthening the system for future maintenance and emergency response.

The process
  1. System Review & Planning
    Pipe size, material, pressure, and access are evaluated to confirm feasibility.
  2. Sleeve Installation
    A valve sleeve is installed and secured around the existing main.
  3. Hot Tap Completion
    A controlled hot tap is performed to create the opening for valve placement.
  4. Valve Body Installation
    The valve body is installed, creating a new permanent control point.
  5. System Integration
    The valve is tested and ready for operational use—without having required a shutdown during installation.
Our Capabilities

Supported Pipe Sizes:
2" through 24", depending on pipe material and system conditions.

Product & Technology Experience:
We support valve insertion projects using industry-recognized systems and manufacturers, including
Hydra-Stop, Team Valve, Romac, and Advanced Valve Technologies.

Product selection is based on system requirements, site conditions, and project goals—not a one-size-fits-all approach.

Common Scenarios
  • Creating new isolation points in areas with limited valve control
  • Reducing the size of future shutdown zones
  • Supporting main repairs and replacements
  • Improving system segmentation for emergency response
  • Coordinating valve upgrades during capital improvement projects
  • Let’s Discuss Your Valve Insertion Project

    If your system needs additional control points but shutdowns aren’t an option, Water Services Group can help evaluate the right valve insertion approach.